| Problem | Cause | Prevention |
| Loss of liquid from glass jars during processing. Do not open to replace liquid. (Not a sign of spoilage) | 1. Lowering pressure in canner suddenly, after processing period. | 1. Do not force pressure down by placing canner in a draft, opening the vent too soon, running cold water over the canner, etc. Allow pressure to drop to zero naturally; wait 10 minutes before opening after weight is removed from canner lid. |
| 2. Fluctuating pressure during processing in pressure canner. | 2. Maintain a constant temperature throughout processing time. |
| 3. Failure to work out air bubbles from jars before processing. | 3. Remove by running a plastic spatula or knife between food and jar before applying lids. |
| 4. Imperfect seal. | 4. Use new flat lids for each jar and make sure there are no flaws. Pretreat the lids per manufacturer’s directions. Use ring bands in good condition – no rust, no dents, no bends. Wipe sealing surface of jar clean after filling, before applying lid. |
| 5. Ring bands not tight enough. | 5. Apply fingertip-tight over flat lid, but do not overtighten. |
| 6. Jars not covered with water in boiling water canner. | 6. Jars should be covered with 1 to 2 inches of water throughout processing period. |
| 7. Starchy foods absorbed liquid. | 7. Make sure dried beans are completely rehydrated prior to canning. Use hot pack for other starchy foods. Otherwise, none |
| 8. Food packed too tightly in jars cause boil over during processing. | 8. Leave the appropriate headspace. |
| Problem | Cause | Prevention |
| Imperfect seal (discard food unless the trouble was detected within a few hours) | 1. Chips or cracks in jar sealing surface. | 1. Examine carefully before applying lid by observing and carefully rubbing finger around the mouth of the jar. |
| 2. Failure to properly prepare flat lids. | 2. Follow manufacturer's directions. |
| 3. Particles left on mouth of jar. | 3. A clean, damp cloth should be used before applying flat lids to remove any seeds, seasonings, etc. |
| 4. Using bad ring bands. | 4. Use ring bands in good condition – no rust, no dents, no bends. |
| 5. Ring bands not applied to correct tightness. | 5. Apply fingertip-tight over flat lid, but do not overtighten. |
| 6. Inverting jars after processing or lifting jars by tops while hot. | 6. Use jar lifter for removing jars from canner, placing below ring band. Leave jars in upright position. |
| 7. Fat on jar rim. | 7. Trim fat from meats. Add no extra fat. Wipe jar rim well. |
| Product dark at top of jar (not necessarily a sign of spoilage) | 1. Air left in the jars permits oxidation. | 1. Remove air bubbles before sealing jars. Use recommended headspace. |
| 2. Insufficient amount of liquid or syrup to cover all food in jar. | 2. Cover product completely with water or syrup. |
| 3. Food not processed after filling jars and applying lids. | 3. Process recommended length of time. |
| Problem | Cause | Prevention |
| Color changes that are undesirable | 1. Contact with minerals such as iron, zinc or copper in cooking utensils or water. | 1. Avoid these conditions by using carefully selected cooking utensils. Use soft water. |
| 2. Overprocessing. | 2. Follow directions for processing times and operation of canners. |
| 3. Immature or overmature product. | 3. Select fruits and vegetables at optimum stage of maturity. |
| 4. Exposure to light. | 4. Store canned foods in a dark place. |
| 5. May be a distinct spoilage. | 5. Process by recommended method and for recommended time. |
| 6. Natural and harmless substances in fruits and vegetables (pink or blue color in apples, cauliflower, peaches, or pears) | 6. None. |
| Cloudy liquid (sometimes denotes spoilage) | 1. Starch in vegetables. | 1. Select products at desirable stage of maturity. Do not use overmature vegetables. If canning potatoes, use fresh boiling water to cover and not cooking liquid from preparing hot pack. |
| 2. Minerals in water. | 2. Use soft water. |
| 3. Additives in salts. | 3. Use pure refined salt (pickling or canning salt) without additives. |
| 4. Spoilage. | 4. Prepare food as directed with published canning process. Process by recommended method and for recommended time. |
| Sediment in jars (not necessarily a sign of spoilage) | 1. Starch in vegetables. | 1. Select products at desirable stage of maturity. |
| 2. Minerals in water. | 2. Use soft water. |
| 3. Additives in salts. | 3. Use pure refined salt (pickling or canning salt) without additives. |
| 4. Yellow sediment in green vegetables or onions. | 4. None (natural occurence). |
| 5. White crystals in spinach. | 5. None (natural occurence). |
| 6. Spoilage. | 6. Prepare food as directed with published canning process. Process by recommended method and for recommended time. |
| Problem | Cause | Prevention |
| Spoilage | 1. Poor selection of fruits and vegetables. | 1. Select product of suitable variety and at proper stage of maturity. Can immediately after harvest if possible. |
| 2. Incorrect processing temperature used. | 2. Low acid vegetables and meats must be pressure canned for safety. Most fruits and pickles can be canned in boiling water. Process jams and jellies in a boiling water canner after filling jars. |
| 3. Incorrect process time. | 3. Follow our research-based recommendations for canning foods. Follow directions for operation of canners and timing of processes. Do not overfill jars. |
| 4. Incorrect pressure. | 4. Dial gauges should be checked every year for accuracy. Follow directions for operation of canners. |
| 5. Imperfect seal on jar. | 5. Check jars and lids for defects before using. Wipe jar rim before closing. Do not overfill jars. |
| Floating (especially some fruits) | 1. Fruit is lighter than sugar syrups. | 1. Use firm, ripe fruit. Heat before packing. Use a light to medium syrup instead of heavy syrup. |
| 2. Air trapped in food pieces. | 2. Use hot packs. |
| 3. Improper packing. | 3. Pack fruit as closely as possible without crushing it. Release trapped air bubbles and readjust liquid level before applying lids. Make sure liquid covers food pieces completely. |
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